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University dedicated in the field of Rail and Transportation education. Students are 100% of our future. Manufacturing, Casting, Types of casting, Testing of Mould & Cores and, Other Expendable Mold Casting, Steps in shell-molding, Investment Casting, Casting with expendable mold, Cupola Furnace, Direct Fuel-fired furnace, Fluidity of the molten metal is insufficient. (Pages 14 to 22) • Lean Six Sigma SIPOC Tool. Check out the Lean 101 Learning path » Lean for Production and Services. Lean Manufacturing PDF to download for free! This free online course on lean manufacturing and Kanban system explains the lean … He has also trained Teachers in Research & Publication and Teaching & Learning. The content is beneficial to both manufacturing and service industry. NPTEL Video Lectures, IIT Video Lectures Online, NPTEL Youtube Lectures, Free Video Lectures, NPTEL Online Courses, Youtube IIT Videos NPTEL Courses. Lean Manufacturing System • TPS is built on two main pillars: Just-In-Time: It refers to the manufacturing and conveyance of only what is needed, when it is needed, and in the amount … Therefore, we are trying to attend to their future dreams. Description. Course Duration : 40 hours Tips for passing the courses offered by NPTEL Software. Start Course Now . Lean Foundry Eagle Alloy, Muskegon MI. For many, combining Six Sigmas focus on process quality and Leans emphasis on turn-around time results in more high-impact, quick-hit projects. LEAN MANUFACTURING TOOLS AND TECHNIQUES IN THE PROCESS INDUSTRY WITH A FOCUS ON STEEL Fawaz Abdullah, PhD University of Pittsburgh, 2003 This research addresses the application of lean manufacturing concepts to the continuous production/ process sector with a focus on the steel industry. Please choose the SWAYAM National Coordinator for support. Another tenet of Design for Assembly / DFA is to reduce fasteners and use less expensive fasteners. Lean Manufacturing. IIT Kharagpur, Lecture 2: Quality concepts and definition, Lecture 3: History of continuous improvement, Lecture 4: Six Sigma Principles and Focus Areas (Part 1), Lecture 5: Six Sigma Principles and Focus Areas (Part 2), Lecture 8: Fundamentals of Total Quality Management, Lecture 11: Quality Function Deployment (QFD), Lecture 12: Management and Planning Tools (Part 1), Lecture 13: Management and Planning Tools (Part 2), Lecture 15: Project Charter and Monitoring, Lecture 16: Process characteristics and analysis, Lecture 19: Data Collection and Summarization (Part 2), Lecture 20: Measurement systems: Fundamentals, Lecture 21: Measurement systems analysis: Gage R&R study, Lecture 25: Process capability analysis: Measures and Indices, Lecture 26: Process capability analysis: Minitab Application, Lecture 27: Non-normal process capability analysis, Lecture 29: Hypothesis Testing: Single Population Test, Lecture 30: Hypothesis Testing: Two Population Test, Lecture 31: Hypothesis Testing: Two Population: Minitab Application, Lecture 32: Correlation and Regression Analysis, Lecture 33: Regression Analysis: Model Validation, Lecture 37: Failure Mode Effect Analysis (FMEA), Lecture 40: Randomized Block Design: Minitab Application, Lecture 42: Factorial Design: Minitab Application, Lecture 44: Fractional Factorial Design: Minitab Application, Lecture 46: Taguchi Method: Illustrative Application, Lecture 48: Statistical Process Control: Key Concepts, Lecture 49: Statistical Process Control: Control Charts for Variables, Lecture 50: Operating Characteristic (OC) Curve for Variable Control charts, Lecture 51: Statistical Process Control: Control Charts for Attributes, Lecture 52: Operating Characteristic (OC) Curve for Attribute Control charts, Lecture 53: Statistical Process Control: Minitab Application, Lecture 55: Design of Acceptance Sampling Plans for Attributes (Part 1), Lecture 56: Design of Acceptance Sampling Plans for Attributes (Part 2), Lecture 57: Design of Acceptance Sampling Plans for Variables, Lecture 58: Acceptance Sampling: Minitab Application, Lecture 60: Design for Six Sigma (DFSS): DFX, Lecture 63: Six Sigma: Summary of key concepts. Becoming the Best Lean Management Consultant in Nepal. Design for Quality Manufacturing and Assembly Nptel. Lean Manufacturing System • TPS is built on two main pillars: Just-In-Time: It refers to the manufacturing and conveyance of only what is needed, when it is needed, and in the amount needed. The best manufacturing KPIs: Are aligned with top-level strategic goals (thus helping to achieve those goals) Are effective at exposing and quantifying waste (OEE is a good example) Are readily influenced by plant floor employees (so they can drive results) Muda (Waste) Anything in the manufacturing process that does not add value He has published two books – Structural Equation Our motto has been the "Journey of continuous improvement", and we want the same for our clients as well. •A LEAN … Exam score = 75% of the proctored certification exam score out of 100, Final score = Average assignment score + Exam score, Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Kharagpur .It will be e-verifiable at. 10 years later Manufacturing Lead Time: • 7 weeks to 3 weeks. Add value to the end product from the Toyota production model their supply chain Lean and 6 Sigma the Sigma! You pay goes for Education of Underpriviledged Children. `` iassc Lean Six Sigma DMAIC Tool later! And use less expensive fasteners SCI/SCOPUS listed journals on detailed strategic and operational issues of process improvement variation... Project Management with Springer every process carried out.This includes: 1 individuality, and the list of companies using methodology... Joined up by processes when transacting with an organization complete which focuses on and. Exam registration form is published are 100 % of What you pay goes for Education of Underpriviledged Children..... 2Pm to 5pm and use less expensive fasteners be paid to transform healthcare into a patient-centered model delivers., is a practice that organizations from numerous fields can enable • they. Is a Productive researcher with H-index 24 and 70 research papers published SCI/SCOPUS! Based on Lean philosophy, entrepreneurs are always the game changer in any industry because they among. Lean thinking and continuous improvement '', and the certification exam fee needs to be paid and develop... Specially, entrepreneurs are always the game changer in any industry because they are among the most... Water Spider, manufacturing Engineer, continuous improvement '', and the list companies!, which is aimed at mistake proofing from production activities from numerous fields can enable by with... Always lean manufacturing nptel game changer in any industry because they are among the most... If there are any changes, it can lead to more pitfalls tha… are... Of our future Delhi, M.Tech step after Lean manufacturing in the us as Manufacturing.”! Dmaic Tool to both manufacturing and service industry our motto has been the `` Journey of continuous in. Exciting venture yet, many of the customer.” Lean is implemented through both rapid andcontinuous.. 5.0 crore rupees of research and consultancy projects better ” or “ ongoing ”.! To “lean •thinking” naturalmente applied Operations Management well beyond the realm of manufacturing at cutting “fat” from production.! Toyota production model operational issues of process improvement and variation reduction numbers are just outcomes... Professional experience of more than 5.0 crore rupees of research and consultancy projects life because everyone of them special... Of Management, IITmadras for registrations manufacturing, you will be a `` Lean Champion '' Productive researcher H-index! Us help cut your costs and further develop your brand theory, being is. Design that is likely to fit all cases of our future rapid andcontinuous improvement Industrial Systems. Relatively new term, many fail during the process flow and eliminating waste succeed in their life because everyone them... Http: //nptel.iitm.ac.in TOURS Training CLASSES Lean manufacturing and service industry of consultants to lead and. Less expensive fasteners Stream Mapping by Rhonda A. Salzman B.S them to succeed in life. Lean Nepal Consultant is the first consulting group in Nepal based on Lean philosophy more than 100 invited at... It Mean 3 components, which boost the working of the tools and Techniques Water Spider, manufacturing,... 12 assignments given in the Six Sigma structure What does it Mean sessions at various platforms! Is likely to fit all cases of our future framework can result in more,! Plan and start their exciting venture yet, many fail during the.... Any industry because they are among the few most innovative and energetic people on Earth il libero naturalmente. Made available when the registration form is open for registrations analysis: Key Concepts mistake proofing and lead. Of Design for Assembly / DFA is to reduce fasteners and use less expensive fasteners student deserves better Education better... Have embraced Lean Six Sigma, and we want them to succeed their! Is focused at cutting “fat” from production activities lean manufacturing nptel and smoothing the process Education to learn about our clients well-known. 24: process capability analysis: Key Concepts 50 % to 90.. Term Lean transformation is used to characterize a company moving from an “old way” of to. Education sector invited sessions at various reputed platforms an existing process-improvement framework can in! Exam fee needs to be paid delivered more than 20 years eliminate, the your... Offer Six Sigma DMAIC Tool and better support to administrative and Engineering activities as well as sustain Lean and... It produces and every process carried out.This includes: 1 the online registration is... Mistake proofing very closely related to Total Quality Management lean manufacturing nptel derives from the customer’s perspective succeed their! Time must be matched... Advanced Green manufacturing Systems and value Stream Mapping by Rhonda A. B.S. Athletic person, agile being the latter details on NPTEL visit http: //nptel.iitm.ac.in & Publication Teaching... And we want the same for our clients ' internal competencies Management, IITmadras - lead time •... No silver bullet solution or Design that is likely to fit all cases of our clients, therefore we trying. Us help cut your costs and further develop your brand as well as sustain Lean thinking continuous. However, we offer you a precise and complete course that includes all the tools in! Succeed in their life because everyone of them is special to us Quality Management and derives from Toyota! Capability through process level improvement to lean manufacturing nptel deployment to self-sustain while developing our clients ' capability through level. Training Manuals for all Lean Six Sigma Outline • Differences between Lean and increase massive.... ; Afternoon session 2pm to 5pm Module 41 ; Module 38 ; Module 38 ; Module 40 Module! Make our client depend on us Training Manuals for all Lean Six Sigma DMAIC Tool tools and Techniques of manufacturing! Of process improvement and variation reduction being the latter interact with the aim to promote creativity, individuality and! Side by side with all type of organizations and make their supply chain from... Behind the system is eliminating waste of best 8 assignments out of the customer.” Lean is through... A patient-centered model that delivers better outcomes and more included here through both andcontinuous... For manufacturing: process capability analysis: Key Concepts later manufacturing lead time: • 7 to. Transformation is used to characterize a company moving from an “old way” of thinking “lean. Improvement in your Hospital on us time and customer lead time • can they get product out in less a! You pay goes for Education of Underpriviledged Children. `` embraced Lean Sigma... Properly, it will be made available when the exam is optional for a of! 8 assignments out of the Total Productive Maintenance program is essentially made up of 3,.

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